Waterbury Wren shelf clock – case refresh

I originally assumed this clock was a Seth Thomas since it had a Seth Thomas movement. After a thorough search on the web, I concluded that this was not a Seth Thomas case. I searched for clocks made by other clockmakers, starting with E.N Welch, Ansonia (because it is similar in style to the Syria), Gilbert, Sessions and finally Waterbury. The term “Waterbury cabinet clock” generated some hits. I found one on an auction site then, two more. I now have a case made by a different maker than the movement and in clock circles this is called a marriage.

The case is a Waterbury model called the “Wren”. I found three Wren models, two with paper dials and one with the identical dial pan as this clock. It may well be that this dial pan is original to the case.

Despite the fact that it is a marriage I might keep it. The case is attractive and the movement fits the case, although both the centre hole and regulator hole over the 12 look to have been bored out and not in a tidy way.

The dial has been cleaned and repainted.

Cleaned and repainted dial

Now to the case. It Stands 13 1/8″ Tall By 12 5/8″ Wide And 5 1/2″ deep. As of this writing if you search for this model you might see one or two without the top crown. It is easily detached and no surprise that it might go missing.

Crooked finial

The case is in good shape with no parts missing however, the top finial on the right is not correctly aligned with the bottom column which I did not notice till I began cleaning the case. Evidently it had detached in the past and a past repairer glued it back not noticing the misalignment. It was simple matter of prying the finial off, regluing and centering it.

Two other pieces had to be reglued, a support piece for the crown and crosspiece in the back for one of the sides of the crown.

I cleaned the case with Murphy’s soap and following the scrubbing I decided that there was enough shellac worn off that a fresh coat would make the case much more appealing.

Finial is reattached and straighter
New coat of shellac

I applied traditional shellac, mixing amber flakes and alcohol with a broad artists brush. In the next shot you can see the difference between the left side of the crown and the right. I now have the option of leaving the finish as-is or aging it by “dulling” it with 4X0 steel wool.

Crown section

In the next photo is the completed case.

To me it is a huge improvement.

All this is being done while the movement is undergoing testing and once the testing is complete the two, the case and the movement will be “married” again.

Now if I can find the matching glass and bezel it will be complete.

Using a paint roller to revive a clock dial

It might sound a little strange to use a paint roller on a clock dial. This is not just any paint roller but one specifically designed for the purpose. The candidate is a embossed dial pan for a Waterbury Wren shelf clock C.1895.

Most of the paint has been rubbed off the dial over the years which you can see in the photo below.

Should the dial be left as-is or retouched? It is an age-old clockmaker’s dilemma. We all have our views but I tend to take the position that if it is grimy and unsightly and takes away from the look of the clock it should be cleaned and retouched.

I decided to start from scratch. I knew that if I immersed the dial in my ultrasonic cleaner with the heat setting on I would risk stripping away all paint from the numbers and that is exactly what happened.

The cleaning also took off a thick layer of grime and dirt leaving a much brighter dial.

Dial as found

Hand painting is an art and a steady hand means the difference between a homemade job and one close to the original factory application. I used a multi surface water-based acrylic satin black paint, one I often use for clock dials, hands and so on.

Here is the dial just out of the ultrasonic cleaner. All paint has been released from the embossed areas. The ultrasonic solution was black and had to be discarded.

The paint roller is made out of 18 gauge wire and masking tape, specifically made for this job. I added a strip of double-sided tape to the roller to allow a rough surface so that the paint could adhere.

A homemade paint roller

The roller worked reasonably well over the embossed dial and it was certainly a lot faster than hand painting. Excess paint was removed from the dial with a Q-tip and toothpick.

Using a Q-tip to clean excess paint

I used the roller for the chapter ring as well. After rolling there were some touch-ups and an artists brush #2-0 was used for areas the roller could not reach.

Artist’s brush

I allowed the paint to dry and scraped off the excess.

Inpainting nearly complete

I am very pleased with the results. Here is a before and after shot of the dial.

Before
Movement yet to be installed

It is not factory perfect but from a reasonable viewing distance it is difficult to tell it was repainted plus, it looks much more presentable.

Now, to find a 5 1/2 inch bezel and glass to complement the dial.

Servicing a Seth Thomas 8-day movement

A marriage of Waterbury and Seth Thomas

I was attracted to the style of this clock but disappointed when I learned that it was a marriage of a Waterbury case with a Seth Thomas movement. Briefly, a marriage is when parts from two different makers come together.

Buying a clock from a flea market, antique mall, a shop or what have you is always a gamble. On this particular clock there is no trademark or name on the dial or a label in the back of the case that told me who the maker was. I made an assumption and it was an impulse buy.

Glass and bezel are from a later clock

While at the antique store I opened the back of the case to confirm that the clock had a movement and it was complete with pendulum bob and coiled gong and to me everything appeared correct until I brought it home. My first thought was an Ansonia movement when I looked at it under the dim light of the store.

Seth Thomas and other makers made similar cabinet style cases but this is the Wren by the Waterbury Clock Company. Being a marriage, the clock is worth much less to those particular about such matters. No matter, it looks attractive.

I can imagine a past owner’s conversation with the repair guy, I don’t care what you do, just make it work! And the repair guy responds by removing the very worn Waterbury movement and replacing it with a Seth Thomas. Easy peasy!

One of the current seller’s stickers on the case said it was a non-working clock but with minor adjustments, such as moving the pallets closer to the escape wheel and releasing the time-side mainspring, I had it running in no time. There is not much wrong with the movement and a good cleaning plus a bushing or two should put things right.

So, what did I buy?

As I said, I like the case and it has a decent movement but when a clock is a marriage one can expect some questionable repairs and interesting changes as one takes things apart.

I am not absolutely certain the dial pan came with the case or was added later but the glass and bezel are certainly from a mid-century mantel clock. It is so ugly it will be tossed into the spare parts drawer. I will keep the dial pan but a piecrust bezel with flat glass is more appropriate for the period.

Piecrust dial on a 6-column mantel clock
Seth Thomas time and strike 8-day movement

I removed the dial and discovered a number of extra screw holes here and there, varying lengths of screws, some screw holes filled with pieces of wood, even a couple of Robertson screws (not invented until after the First War) and so on. Obviously the replacement movement required new holes and why not drill a few extra holes for good measure!

The hole on the dial just above the 12 is larger than it should be. It was either enlarged to accommodate the regulating arbour or it’s a new hole altogether.

On a positive note both the case and the movement are from a similar period.

Disassembling the movement

But this post is about servicing the movement.

I am impressed with the engineering of this Seth Thomas movement. It is robust and well-designed though it has an interesting, overly complicated, speed regulating feature.

From my research I found that the hip style movement is the type 44 which was used for a 12 year period beginning in 1890. In 1903 it was presumably replaced with the type 89 movement, simpler to manufacture, fewer parts and more reliable, and appeared in many thousands of ST mantel clocks afterwards. It has a sickle shaped brass piece between the plates so that the clock can be turned backwards repeatedly at the hour to sync the strike with the hands. It is technically called a set-back counter weight.

Brass piece indicated by arrow
Regulating arbour with worm gear on one end

There were variations of this movement, front winding movements as opposed to rear winding, with and without the worm gear speed regulator and some with stop works. This movement does not have Geneva stops.

It took me more time than usual to pry open the plates because I was slowed down by the intricacy of regulating mechanism. Part of the mechanism consists of a long arbour that passes from the front plate to the back plate. At one end is a worm gear and on the other is the regulating end. It is secured to the outside of the front plate by means of a spring with a pin through the arbour. To release the arbour, the pin must be pulled and the spring releases.

Well, actually the spring flew across the room. No problem, I’m used to crawling on the floor looking for clock parts.

I have worked on a lot of American time and strike movements but this type of regulating mechanism is a first for me. In fact, the set-back counter weight is also a first for me.

Analysis of the movement

The movement has had 12 bushings installed, 5 on the front plate and 7 on the back. The work is well done but I don’t like the arrows scratched into the plate indicating where each bushing would be installed. I use a Sharpie pen and after I have completed the bushing work I wipe the marks off with alcohol. There is no need to mar the plates.

Arrow indicating scratch mark below bushing

After looking over the movement carefully I can see there is enough wear in some bushings that they must be replaced, both second wheels, front plate, the governor, both front and back and the escape wheel bridge bushing which for some reason has punch marks around it, the only unsightly repair.

Escape wheel and bridge

The mainsprings look to be in good shape and still bears the original ST trademarks. No worn gear teeth and the pivots, plus the lantern pinions are all in great shape.

All in all, not bad for a movement that was last serviced quite a number of years ago.

Strike side of ST movement

The pivots were polished and next is the bushing work. Two were interesting to say the least.

The count count wheel and the strike pin wheel are side by side. A bushing was required for the pin wheel but I could not access it from inside the plate. This is one of those few times when drilling from the outside is the only way however, I was able to push the bushing home from the inside plate. It is one of those situation where you have to stand back, analysis the problem and consider a strategy. It worked.

The second was the escape wheel bridge. To stabilize the bridge a 5-step block jig comes in handy. Otherwise, it is very difficult to keep the bridge steady and drill a straight hole.

Ingraham Grecian
% level job block used for an escape wheel bridge

The drilling went fine until the last 3.47 mm cutter. When I began to drill out the hole the old bushing came out. I knew right away that the new bushing would not have a tight fit. Evidently a past repairer had the same problem.

staking set
staking set

The block from a staking set is a useful tool. With it I was able to lay the plate down on it and punch the bushing from the inside to stabilize it.

Once together everything fell into place or so I thought. Unfortunately, I will have to take it apart again because I forgot the regulating worm gear which can only be installed with the plates separated. The movement will run perfectly fine without it, but it is part of the clock.

In the meantime the movement is running well.

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