Clock Repair Efficiency with Ultrasonic Cleaning

In this article, I will outline the reasons for opting to use an ultrasonic cleaner in clock repair, delve into how the unit operates, and provide recommendations for those contemplating the use of an ultrasonic cleaner in their clock workshop.

What is an ultrasonic cleaner?

An ultrasonic cleaner typically resembles a rectangular tank made of stainless steel. It features a hinged or removable lid for easy access to the interior. Inside the tank, there are transducers mounted on the bottom or sides, which emit high-frequency sound waves.

The tank also includes controls such as timers and temperature settings to regulate the cleaning process. Additionally, there may be a drainage spout or valve for convenient removal of the used cleaning solution. Depending on the model, ultrasonic cleaners can vary in size from small tabletop units to large industrial machines.

An ultrasonic cleaner is used for cleaning a wide array of objects. The high-frequency pressure (sound) waves create cavitation bubbles within a liquid, generating intense agitation. This agitation exerts significant forces on contaminants adhering to various substrates such as metals, plastics, glass, rubber, and ceramics. This process is able to penetrate blind holes, cracks, and recesses, leading to remarkably rapid and efficient cleaning outcomes. It is ideal for cleaning clock parts. A clock sage I know once said, “Wait till you see how clean lantern pinions are after a cleaning’.

Ultrasonic cleaner by L&R
Ultrasonic cleaner by L&R is rated at 3.5 liters (.85 American gallons)

Cleaning a mechanical movement’s parts before reassembling a clock movement is crucial for several reasons:

  1. Remove Dirt and Debris: Over time, dust, dirt, and other contaminants can accumulate on the various components of a clock movement. Cleaning helps eliminate these particles, preventing potential issues and ensuring smooth operation.
  2. Prevent Wear and Damage: Dirt and grime can act as abrasives, leading to increased friction between moving parts. This friction can cause wear and damage to components over time. Cleaning ensures that parts are free from abrasive particles, preserving their longevity.
  3. Optimize Performance: A clean movement operates more efficiently. By removing any buildup that may hinder the free movement of gears, springs, and other components, the clock can function optimally, maintaining accurate timekeeping.
  4. Identify Issues: Cleaning provides an opportunity to closely inspect each part. This close examination can reveal any signs of wear, damage, or misalignment that may not be apparent when parts are dirty. Identifying issues beforehand allows for timely repairs, preventing potential problems in the future.
  5. Lubrication: Cleaning is often accompanied by the application of fresh lubrication to key components. Lubrication reduces friction between moving parts, minimizing wear and ensuring smoother operation. This step is vital for maintaining the health of the movement.
Ultrasonic cleaner from Harbor Freight
Ultrasonic cleaner from Harbour Freight

Although it is possible to clean clock movement parts by hand, an ultrasonic cleaner offers a more precise and thorough cleaning process.

The following outlines my approach to using an ultrasonic cleaner for clock servicing.

Using the ultrasonic cleaner

In the cleaner’s main tank, I pour in a pre-mix of one part Deox 007 to six parts water. Deox 007 is a biodegradable de-oxidizer and de-greaser and is my recommended solution for cleaning clock parts. While the mix is at room temperature I leave the solution in the ultrasonic machine for 10 minutes or so and use the integrated ultrasonic heater to heat the mixture. Using hot water speeds up the cleaning process, but it’s important not to make it too hot, as it can damage lacquered parts.

When cleaning multiple batches of parts, I check the water temperature to ensure it’s not too hot. If needed, I simply turn off the heater without disrupting the operation of the ultrasonic cleaner.

Movement plates cleaned in an ultrasonic cleaner
Movement plates cleaned in an ultrasonic cleaner

For heavily soiled movements, I recommend pre-cleaning with degreasing soap and water.

Typically, 15-20 minutes in the ultrasonic cleaner is enough, but timing may vary based on the machine’s power.

A mesh tray or basket might not be included with your ultrasonic cleaner. In the case of my L&R cleaner, the mesh tray was an optional accessory.

Arrange all the components in the tray or basket before placing them in the ultrasonic cleaner. Ensure as much as possible that the parts do not touch each other, and if the basket doesn’t provide enough space, consider having an additional cleaning session.

Once the parts have undergone a cycle in the ultrasonic cleaner, I inspect them to determine if an extra cycle is necessary. If not, I immerse each part in warm water to confirm the removal of any degreasing cleaner residue.

Drying is crucial to prevent rust on steel parts. After the warm bath, I lay all the parts on an absorbent paper towel, and with more paper towels I meticulously dry each part. I use a hairdryer or residual cooking oven heat (on a day my wife is baking bread) to remove moisture from lantern pinions for example.

After finishing the drying process for the clock parts, I go back to the ultrasonic cleaner. I empty the cleaning solution from the device and proceed to clean the ultrasonic cleaner itself with used paper towels from the drying phase. I then store the cleaning mixture in an old vinegar container. Following each use, I assess whether to retain or discard the mixture, opting to dispose of it if it is too murky and dark. It can be disposed of in an environmentally friendly way.

A word of caution for individuals using the heater: if there’s a distinct switch for the heater, there’s a potential risk of leaving it on when the unit is plugged in and lacks a solution in the reservoir. This poses a risk of potential damage to the heating element. Unplug the unit if it is not in use.

Other uses for the ultrasonic cleaner beyond clock repair

Beyond cleaning clock parts, ultrasonic cleaners have diverse applications across various industries and tasks. Some common uses include jewelry cleaning, dental and medical instrument cleaning, automotive parts, optical and eyewear, firearm parts, laboratory equipment, metal and plastic parts, and coins and collectibles.

In Summary

Cleaning a clock movement’s parts is a fundamental step in the maintenance and restoration process. It not only improves the immediate performance of the clock but also contributes to its long-term durability and accuracy.

However, there are exceptions to using an ultrasonic cleaner for clock parts. Ammonia-based cleaners on aluminum can darken brass, and caution is warranted. Avoid putting floating balance escapements and hairsprings in the ultrasonic cleaner as they might be damaged. Old hammered brass movements are best cleaned by hand to avoid potential damage.

An ultrasonic cleaner is a handy piece of equipment to have around the shop.

Authors Note

If a premium unit like the L&R cleaner is beyond your budget, numerous alternatives are available on online retail platforms for you to consider. The most cost-effective alternative is a used machine which can be found online but try to avoid low-cost and low-power jewelry cleaners that have small reservoirs.

The price of the L&R Q-140 has significantly increased over the past five years. When I purchased mine four years ago, it was around $600. However, I’ve noticed that it now costs upwards of $1160, a dramatic rise. Despite my satisfaction with the purchase, such a steep price would make me think twice today. If I were to make the choice again, I would probably opt for a less expensive Chinese-made cleaner and take the chance that it will last.

More advanced clock repair tools for the budget minded and those of you who can afford the extra cost

Antique clocks are not only valuable as historical artifacts but also as complex machines that require precise repair and maintenance. To ensure their longevity and functionality, clock repairers need to have access to advanced tools that can help them diagnose and fix various issues. From ultrasonic cleaners to digital calipers, the modern clock repairer has an array of high-tech tools at their disposal that can make the restoration process more efficient and accurate.

In this article, we will explore some of the most advanced tools used in antique clock repair and how they are used to restore these valuable timepieces to their former glory.

Some of these tools may or may not break the bank depending on your financial situation or budget restrictions. Should you be prepared to invest heavily and cost is no object there are a number of options. For those of you who are budget minded, are looking for value, and are handy around wood-making tools, there are options for very little money.

For those specialized tools that will assist you in building and designing your own movements, such as a wheel/pinion cutter, the depthing tool, and advanced testing machines, please look elsewhere, this is not the place for you.

In my last article, I focused on what is needed for more advanced repairs but kept the budget at under 400 USD. This time the outlay grows a little but it can be controlled if you make careful decisions.

See this article for more advanced tools

As in life, there are many ways of accomplishing the same task which means a number of options are available:

  • Purchase new tools
  • Substitute hand tools for machine tools
  • Make the tools
  • Buy on the used market
  • Improvise

For each category area, there are options for budget-minded and those with unlimited funds.

On a personal note, my first major tool was a spring winder. Next was a bushing machine followed by an ultrasonic cleaner and finally, a metal lathe. The purchases were made over the space of four years and working within a limited budget. Your mileage may vary.

Let’s get started.

Spring winder

Joe Collin’s spring winder for the budget-minded

Olie Baker spring winder

The Olie Baker spring winder is designed for hole or loop end mainsprings. It has a unique tailstock feature that safely stabilizes and secures your mainspring so it will not slip off. It also comes with nine mainspring sleeves.

Olie Baker spring winder. Cleaning the strike side mainspring
Olie Baker spring winder

It is American-made and approximately 280 USD. An extra cost Mainspring Let-down Set or a comparable tool is required to operate the Ollie Baker Winder. The KWN spring winder, which is equally capable, competes with the Olie Baker.

You will need a letdown for the Olie Baker spring winder

Bushing Methods

Drill press

Bushing work can be accomplished on a drill press but a cheaper unit will have poor runout. Runout is the amount of “wobble” that is found in the drill press (the drill bit specifically) when it is rotating. A machine with a poor runout will produce a larger and more imperfect hole than the size of the drill bit used. My inexpensive Canadian Tire drill press has a visible runout and is not acceptable for bushing work. Higher-priced machines have less runout and can operate at very low speeds. A low-speed drill is optimal for bushing work.

Bushing by hand

Hand-reaming with KWM or Bergeon cutters is an art in and of itself. Hand reamers usually come as a set of 5 Reamers, 1 Chamfering Cutter, and a handle. A hand reamer set is an economical method of reaming bushing holes so that brass bushings are pushed into place once the hole is reamed out.

The Bushing machine

The KWM Bushing Tool is used with KWN bushings. Used units, which are a fraction of the cost, can only use KWN’s own bushings however, a new design makes it now possible to use all the original KWM brass brushings but also all brass and bronze bushings by Bergeon.

Bergeon Bushing Machine
Bergeon Bushing Machine

The Bergeon bushing machine is the second option. The Bergeon Bushing machine Includes 2 plate clamps, 10 reamers, 3 pushers, 4 drilled stakes, 1 undrilled stake, 1 centering tool, 1 chamfering cutter, 1 centering stake, and instructions and is made in Switzerland.

As far as bushing machines are concerned one is no better than the other. Each has its advantages and disadvantages. There is a legion of fans on either side.

Cutting and smoothing broaches

Cheap cutters and smoothing broaches will certainly work but it is worth spending a little money on better-quality tools.

Junghans front plate count wheel bushing
Junghans front plate count wheel bushing

Regardless of whether you subscribe to Bergeon or KWN bushings a set of bushings of various sizes is essential.

Drilling a hole with Bergeon bushing machine
Drilling a hole using a cutter on a Bergeon bushing machine

Polishing pivots

Taig metal lathe

For repairing broken pivots a metal lather is essential. For polishing pivots, a lathe is very useful but not essential. The Taig metal lathe is a popular choice for hobbyists and professionals alike due to its accuracy, rigidity, and durability. With a range of attachments and accessories available, the Taig lathe is capable of tackling a variety of machining tasks with ease.

Taig lathe with 1/4 hp motor
Taig lathe with 1/4 hp motor

Portable drill

During the early days of clock repair, I used a portable drill to polish pivots. It is relatively cheap as one usually has a portable drill around the house. Combined with emery boards it is an effective polisher.

Clock Reference Books, how-to guides, and manuals

Go here for all the books I recommend

It is becoming increasingly challenging to find good hard-cover clock repair books. Check out my article above for my choices for clock repair resources.

My clock book library

Cleaning choices

Ultrasonic cleaner

Using an ultrasonic cleaner is a highly effective way to clean small clock parts and components without causing damage or introducing harmful chemicals. The high-frequency sound waves generated by the cleaner can dislodge dirt, grime, and other contaminants from even the most hard-to-reach areas.

There are a wide variety of ultrasonic cleaners. A Chinese-made cleaner will work well (and is cost-effective) but for reliability and longevity, it is best to spend a little extra money on a quality machine.

Ultrasonic cleaner by L&R
Ultrasonic cleaner by L&R and Poly-Chem Deox 007 is a very effective combination

Of course, if you prefer not to go the ultrasonic route, hand cleaning is perfectly acceptable. You will not have the shiny brand-new look that an ultrasonic cleaner will give you but in most cases the movement is hidden and aesthetics are not absolutely required.

Important extras

Comfortable chair

Using a comfortable chair for antique clock repair can help reduce fatigue and improve concentration during the restoration process. A well-designed chair can provide proper support and comfort for extended periods of work, which can be particularly beneficial for complex and time-consuming repair projects. Do not underestimate the value of a comfortable chair.

Leather gloves

Mainsprings, when they break or let go can leave ugly cuts and bruises. A good pair of leather gloves will be your best friend.

Work area

Using a dedicated work area for clock repair is essential for creating a safe, organized, and efficient workspace. Having a designated area for repair work can help prevent accidents, minimize distractions, and ensure that all tools and materials are within easy reach. It can also help maintain the integrity of the clock being worked on by minimizing the risk of damage or contamination.

My work area was once a bedroom

I am sure I left out a few things but these are the essentials and again if your budget permits, better-quality tools will make all the difference.

In conclusion, the world of antique clock repair has come a long way in recent years with the development of advanced tools and technologies. These tools have made it possible for repairers to restore valuable timepieces with greater precision, efficiency, and accuracy.

While traditional repair methods and techniques will always have their place, the use of advanced tools has enabled repairers to tackle even the most challenging restoration projects with confidence. The use of advanced tools and techniques can help preserve these historical treasures for generations to come.

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