This is Part III of a three (3) part series. In Part I I discuss disassembly and servicing the mainsprings. In Part II, the movement and in this, Part III we will look at restoring the brass case.
Continue reading “Ansonia crystal regulator clock – Part III – brass case refresh”
This is Part II of a three (3) part series. In Part I, I discuss disassembly and servicing the mainsprings. In this, Part II, the movement and in Part III we will look at restoring the brass case.
My wife found this 1910 Ansonia Crystal Regulator in the late summer 2018 while antique shopping. What a great choice! We were in a hurry and despite a price reduction we should have asked the proprietor to show us that it worked. We returned home and to our dismay, it was not running.
In Part I of this two part series I discuss disassembly and the big question; how to service the mainsprings.
The movement
There are 4 screws that release the plates. The 3 pin gathering pallet and hour gear must be removed to facilitate servicing. It is possible to re-assemble the movement without removing those two parts but it is very frustrating. To remove them assemble the plates. Using two small blades (small screwdrivers) positioned 180 degrees apart from one another will work. As these movements are visible, any scratches will show, so, placing masking tape on the plate will prevent scratches. Wedge both screwdrivers and the parts should pop off. The gathering pallet flew across the room (not ideal) but it worked.
Twisting the top regulator pivot bracket on the front plate upwards allows the pallets and crutch to come out from between the movement plates.
Clean parts in the usual way but do not put the pallet assembly in the ultrasonic if the pallets are jeweled. The ultrasonic machine will loosen the pallets.
The movement required 5 bushings and all on the front plate; S2, S3, T2, T3, and T4. Unusual but understandable given the placement of the gears.
Getting it all back together
Putting the plates together with gears in place is fairly straightforward. It takes a gentle twisting to get the pallet assembly in position however, there is no need to force anything.
Most of the strike assembly is on the outside but it is important to set up the warning correctly. There are two wheels with stop pins.
Thanks to reader Bob G. for explaining the following. The wheel with the stop pin closest to the outside of the plate is the stop wheel. That is held back by the tab coming through the plate from the back of the movement. The next wheel that has a stop pin is the warning. As the hour arbor lifts the lever to begin the strike sequence, the warning pin holds everything back until the correct moment. That second stop pin should be at about the four o’clock position when looking at the movement from the front.
If the stop pins are in the correct position, you must adjust the position of the pins on the gathering pallet. If you hold the wheel next to the fly, you can grip the pallet with a needle nose pliers and turn it until the pins clear the rack. Otherwise, the pins on the gathering pallet will lock the rack and the clock will only strike once on the hour and half hour.
All adjustments have been made and the movement has been fully assembled and now onto the movement test stand.
This is Part I of a three (3) part series. In Part I I discuss disassembly and servicing the mainsprings. In Part II, the movement and in Part II restoring the brass case.
My wife found this 1910 Ansonia Crystal Regulator in the late summer 2018 while antique shopping. In the 1905 Ansonia Crystal Regulator catalogue it is listed as the Prism at a price of $29.00 which would have been a hefty sum at that time. (Flash is required to open the catalogue)
What a great choice! We were in a hurry and should have asked the proprietor to show us that it worked. We returned home and to our dismay, it was not running. As I said in an article published in Dec 2018:
A gentle push of the pendulum produces a few ticks and then it stops. I am not familiar with Brocot escapements and before I do anything I will research the movement before I disassemble it and give it a thorough cleaning.
This is a truly beautiful clock with a visible escapement. What I have learned is this; don’t mess with a Brocot escapement. The stone pallets, which are made of garnet are very delicate and breaking one or both is a huge issue. The pallets are held together by melted shellac and cleaning them in an ultrasonic will loosen them as they are position sensitive.
It is now April (2019) and I have put this project off long enough. So let’s begin.
This not a particularly easy clock to work on. The pivots are smaller than a typical American time and strike movement which means closer tolerances. The strike side is rack and snail, that is, there are no helper springs and only one combination lever between the plates. Most strike parts are located outside the plates and the final assembly for the Brocot escapement also occurs outside the plates. There are two wheels with stop pins for the strike side. Setting them up can be a challenge.
Dissembling the case
To disassemble the case I wrapped two strips of painters tape on all four sides. Doing so prevents the glass from falling out. Beveled glass panels are difficult to replace and exercising care when working with the case will prevent accidents. Each glass panel can be as much as $75 by the time shipping is included and turnaround time can be as much as 2 months.
The first to come out is the gong assembly. One large nut secures the gong to the case and is accessible from underneath the base.
I chose to disassemble the entire case though it is possible to remove the movement without doing do. There are three screws at the 1-2, 10-11 and 6 o’clock positions though a long skinning screwdriver is required to get at them.
There are 4 large screws on the bottom and 4 on top. Unscrew the bottom 4 screws first. Once the base is off you will quickly realize the importance of the painter’s tape. To access the top screws there is one small screw underneath the top plate that must be released to access the 4 top corner screws. Patience is key if you work slowly the chance of error is reduced. Put the brass pieces and the glass panels in a safe place while working on the movement.
Mainsprings
The mainsprings are in barrels. The barrels are secured to the movement plates with 4 screws. The great wheel and the arbour are one piece. With a twist, the arbour can be removed from the mainspring.
There are three ways to service the mainsprings.
1) Find a temporary winding arbor and use it to unwind the mainspring on a spring winder.
2) Hold the barrel in one hand and pull the spring out with the other being careful not to kink or bend the spring. Once the spring is released from the barrel, unhook it and you are free to clean the spring. To put it back together, use a thick leather glove to hold the barrel, hook the hole end, and carefully rewind the spring back into the barrel.
3) Partially disassemble the great wheel and use the arbour without the gear in place. Special tools are required to separate the arbour from the wheel.
In Part II I discuss servicing the movement and in Part III, restoring the brass case.
Antique and Vintage Mechanical Clocks 
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